Heavy Machinery Maintenance: Types and Importance of keeping it Up to Date

Do you need Caterpillar training courses for heavy equipment maintenance? Read on and find out!

What is heavy machinery maintenance, and why is it vital to spend time and resources on it? Let’s see the benefits of following a maintenance plan and learning to distinguish the different types of yellow machinery maintenance that exist!

Although some people may consider the maintenance of heavy machinery a waste of time and money, there is no doubt most professionals do not share this point of view in this sector. People who have been working with heavy equipment for a long time have experienced the inconveniences caused by not regularly maintaining their work equipment. They realize the importance of Caterpillar training courses and other such resources.

Here’s why heavy machinery maintenance is important!

Why is it Important to Maintain and Repair Heavy Machinery?

Because it is better to be safe than sorry! Having your heavy machinery in perfect condition will offer you greater performance and productivity when carrying out projects, as well as other advantages.

Ensure Greater Safety on Site

Above all, the maintenance of heavy machinery ensures greater occupational safety. Implementing and following a regular maintenance plan for heavy machinery increases the safety of the machines on-site and the work environment and people.

By being sure your machinery will perform as intended, you won’t have to worry about a part breaking and causing injury to a worker.

Achieve Higher Productivity

Repairing and maintaining machinery is essential to increase its efficiency. By carrying out inspections from time to time, signs of wear and other possible damage are detected early.

Only by acting preventively can one carry out the appropriate mechanical repairs at the right time and depending on the different heavy machinery types. This way, you will ensure that all the parts are working correctly before handling the equipment.

Therefore, the performance in heavy machinery is optimized, and the work rate remains optimal, avoiding sudden breakdowns that would prevent the proper development of the work and meeting the deadlines.

Increase the Chances of Collateral

Heavy machinery manufacturers offer warranties that cover repairing or replacing parts in poor condition. However, many commit to the state that the machine has undergone regular maintenance.

Otherwise, these builders’ warranties may not apply, and they will give you no choice but to carry out the repairs at your expense.

By complying with the maintenance plan indicated by the manufacturer, you can benefit from the guarantees provided in the event of a breakdown.

Types of Heavy Machinery Maintenance

With a clearer understanding of the problems that could arise, keep in mind that there are different types of heavy machinery maintenance. Each one is oriented to maintaining part of their equipment at specific times.

Preventive Maintenance

Any work equipment requires maintenance that we can foresee over time and carry out with a certain frequency, such as oil changes, filters, and lubrication.

Preventive maintenance is to establish a maintenance plan that projects and plans (following a schedule) all the tasks that will be needed to keep your equipment in good condition.

Predictive Maintenance

Manufacturers have a knowledge base on the durability of the parts that make up their machines. These data make it possible to predict the lifetime of each part of the equipment with more or less accuracy.

The predictive maintenance then consists of the systematization of the revisions to which each machine should undergo. The program considers the most favorable times to find out the status of each part before failure, taking into account the frequency of use of heavy machinery and the history of repairs. In this way, it is possible to change worn parts before they break and optimize the number of revisions.

Planned Maintenance

The planned maintenance, also called scheduled maintenance, reviews the weakest points of the machinery marked times within a calendar.

By doing this, it is possible to have an image of the machine’s state from time to time, which allows repairs to be carried out before the work equipment fails.

To be effective, you must carry out this type of maintenance according to the established times to prevent unforeseen damage.

Corrective Maintenance

The corrective maintenance is the most basic and often performed after a breakdown that could not be foreseen or detect performance lower than usual machinery. It is designed to limit corrective maintenance as much as possible since it involves stopping the machine.

It consists of correcting the defects we have observed in the machine during its use. Worn, defective or parts that have reached the end of their useful life are then located, and localized repair of said parts of the machine is carried out to prolong their use time.

Our Final Thoughts!

We hope the information has helped you understand the importance of heavy equipment maintenance. However, it requires special training to understand the equipment parts and other terminologies.

If you’re looking for Caterpillar training courses, contact Pantropic Power, FL and opt for one or more of their available training courses. Also, contact them and avail of free inspection on your engine, whether you have a vessel or generator!

Electric Forklift Vs. Fuel. Which To Choose?

CAT Rental | CAT Machine Rental

For a few years, the number of electric forklifts sold has exceeded that of thermal forklifts. Behind this market trend lie various factors, particularly that of the operating cost compared to the initial cost of acquisition. But what criteria should you base yourself on in your situation? What are the advantages and disadvantages of each type of engine? 

To help you in your choice, we answer in this article your questions to choose between electric and thermal front forklifts. Electric forklifts have evolved and have become increasingly more popular than gas. Its batteries require less maintenance, and their use is no longer limited to indoor use only.

So which one is better, an electric or fuel forklift? Let’s go over the pros and cons of each!

Pros of an Electric Forklift

  • Generally speaking, electric forklifts have a longer life than internal combustion engine (ICE) forklifts. This is because electric forklifts have far fewer moving components than ICE forklifts.
  • The electric hoist also requires less maintenance, has zero exhaust emissions, which means a working environment cleaner and safer for your staff.
  • Maximum autonomy, availability, and productivity thanks to Li-Ion (lithium-ion) batteries which now allow them to compete with thermal trucks.
  • Lastly, an electric forklift is also much quieter. It offers a reduction of noise and noise emissions in the warehouse. This can also be beneficial for the comfort and safety of your employees.

Cons of An Electric Forklift

  • Electric forklifts are more expensive by far than forklift fuel. That said, the cost of ownership is lower in the long run.
  • To perform maneuvers with an electric forklift, you must be careful to charge the battery at night. Batteries generally need to be charged for eight hours to power the forklift for a full working day. Therefore, forgetting to recharge it could have serious consequences.
  • Quick-charge systems and spare batteries are now available and are a good choice for multi-shift operations. However, changing the batteries is a serious operation that requires certain criteria to be performed correctly and trained personnel.

Pros of a Fueled Forklift

  • Fueled forklifts have a lower initial cost by about 10-25% if you want it for purchase. Plus, unlike electric forklifts, your productivity never has to suffer because someone forgot to recharge the battery last night. Just add a little gas or diesel, and you’re good to go.
  • They are robust, powerful: frequent use outdoors as a cart suitable for uneven floors and difficult travel conditions

Cons of A Fueled/Gas Forklift

  • Like a gasoline car, a fueled forklift requires engine maintenance. They have higher operational costs (maintenance, increasingly higher fuel costs, especially in the future, etc.).
  • The forklift fuel cannot be used indoors, while the LP gas is an option, but with some limitations. In addition, in some material handling environments, you must use electric forklifts.

Hybrid Forklifts: a Good Compromise

Hybrid-powered forklifts are a very good compromise between thermal and electric forklifts. They combine the advantages of possible outdoor use with high availability and long-range while reducing carbon emissions.

Once you have reviewed the pros and cons of each type, you may ask yourself the following questions:

What is the Design of Your Workplace?

A fueled forklift is not the right choice if you need a forklift for an indoor work area with little ventilation. Here, you would have to set aside all the pros and cons and think about your employees’ health and safety. In addition, the noise they produce becomes an additional hazard for indoor work areas. In such a case, an electric forklift is a wiser option.

How experienced are your employees?

You also need to consider your staff’s training, skills, and experience with one option over the other. If you’re planning to buy an electric forklift, which is new to your employees, do not forget to factor in their training time and cost. 

Consider the maintenance factor, which is easier in fueled forklifts. Electric ones, on the other hand, need to be charged. If the staff forgets to charge the equipment, it can cause serious productivity problems.

Consider Your Long-term Budget Limitations

Electric forklifts are expensive at the time of purchase, but their costs are lower in the long term. In contrast, fueled ones may be cheaper to buy, but their long-term maintenance costs are higher. In addition, electric forklifts may show compromised performance in extreme cold weather conditions. The lack of the drive and torque required to accomplish certain tasks may lead to serious performance issues.

Conclusion!

The right choice of forklifts to work will depend on the type of work to be performed. It also depends on your budget and the access to the energies required for the operation, whether you have access to electricity and batteries replacement or the type of fuel needed in your workplace. 

Caterpillar is the leading choice worldwide when it comes to heavy equipment. If you’re looking for a diesel, natural gas, and propane Caterpillar forklift for purchase or rentals in Fort Lauderdale, Florida, visit www.pantropic.com/power, the only authorized Caterpillar dealer in South Florida. They offer the best product solutions and technical support to their clients, providing exceptional value for the equipment they offer. 

So, for Caterpillar parts in Fort Lauderdale, do not hesitate to contact Pantropic Power!

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